Mobile menu toggle

Court filing reveals what went wrong with Apple’s sapphire supplier

By

GT Advanced
Back entrance to GTAT's sapphire plant in Mesa, AZ. Photo: Buster Hein/Cult of Mac
Photo: Buster Hein/Cult of Mac

Apple has kept quiet on why its sapphire supplier suddenly went bankrupt, but after weeks of court wrangling, GT Advanced Technology’s COO has filed a revised declaration that reveals why Apple’s dream of sapphire iPhones went up in smoke in less than a year.

GTAT COO Daniel Squiller, says that the original plan was for Apple to buy 2,600 sapphire furnaces and other equipment that GTAT would then operate. However, after months of negotiations, the deal was changed so that GTAT would borrow up to $578 million from Apple to purchase furnace components and assemble furnaces that would be used to grow sapphire for Apple.

The company admits the deal came with huge risk for GTAT while shielding Apple, but because it had the potential to be revolutionary to GTAT’s business, they went ahead with it. Then everything went horrible wrong.

“GTAT ended up bearing the costs of more than 1,300 temporary and permanent personnel, utilities, insurance, repairs, and raw materials with minimal revenue output. The total cost incurred by GTAT pursuant to the project with Apple has so far amounted to approximately $900 million” (of which $439 million was funded by the Apple prepayment).

Squiller says GTAT’s sudden bankruptcy crisis was beyond the company’s control due to the oppressive terms of the Apple contract. GTAT was forced to spit out as many sapphire boules as possible, without any guarantee they’d be able to sell them, because Apple had no obligation to buy any of the furnaces or sapphire, and GTAT was not allowed to sell sapphire to any other company.

The sapphire venture’s biggest obstacle to becoming profitable, was it needed to produce 262kg boules of sapphire at a large scale. The company’s current furnaces only produce 115kg, and increasing the size in the timeframe Apple demanded was nearly impossible, and much more expensive than anyone anticipated.

The price of sapphire was significantly lower than GTAT expected, resulting in substantial losses after it was unable to negotiate a price change with Apple. By 2015, when the price for finished sapphire was scheduled to decrease again, the company’s loses would have increased dramatically, so they decided to nuke the project and file for bankruptcy to get away from Apple’s strict rules.

If GTAT broke its agreement with Apple and loaned one of its $200,000 furnaces to another company, they faced a $650,000 fine. If they sold a boule of sapphire to a third-party, they would be fined $640,000, even though a boule costs less than $20,000. For late sapphire deliveries, the company had to pay $320,000 per boule. Apple also had the right to cancel a purchase order without paying GTAT.

Squiller’s filing also reveals that Apple was responsible for the Mesa plant’s construction, but it was way behind schedule. The first phase of construction wasn’t completed until December 2013, just six months before they were expected to be at full capacity. Then problems with the power lines resulted in lost sapphire production, and GTAT also couldn’t select what tools to use in the fabrication process.

You can read the full 23-page report on what went wrong below:

GTATUNITED STATES BANKRUPTCY COURT DISTRICT OF NEW HAMPSHIREAPPLE

Source: KCCLLC

  • Subscribe to the Newsletter

    Our daily roundup of Apple news, reviews and how-tos. Plus the best Apple tweets, fun polls and inspiring Steve Jobs bons mots. Our readers say: "Love what you do" -- Christi Cardenas. "Absolutely love the content!" -- Harshita Arora. "Genuinely one of the highlights of my inbox" -- Lee Barnett.

11 responses to “Court filing reveals what went wrong with Apple’s sapphire supplier”

  1. The Gnome says:

    Sounds like GTAT signed up for more than it could deliver and now they are crying about it blaming Apple like most people want to do. How about those executives start by giving back the stock $ they made off the deal.

    • Chris says:

      I’m not defending the execs at GTAT but do those contract terms not seem onerous to you?

      No commitment to buy from Apple and a fine if they sell elsewhere? Sounds like Apple wanted the whole ball of wax.

      • sigzero says:

        “The company admits the deal came with huge risk for GTAT while shielding Apple, but because it had the potential to be revolutionary to GTAT’s business, they went ahead with it.”

        They took a chance and failed. That is not Apple’s fault.

      • Chris says:

        I wasn’t placing blame. I’m saying with the onerous terms it’s not surprising they failed.

      • timothyhood says:

        GT didn’t have to sign the contract if they didn’t like the deal. They were so worried some other company would get the profits that they didn’t even bother to take due diligence.

      • CelestialTerrestrial says:

        Apple probably sees this as a way to secure a mfg to supply enough parts. Apple does similar deals with Samsung, TSMC, and many others. Apple supplies the money to pay for the equipment and plants and the component supplier guarantees delivery and quality components. I don’t see what’s wrong with Apple doing that. It’s about the best way to guarantee a quality supply of products because they basically supplied the funds to build the factories. I think why the deal went south is that GTAT couldn’t get the quality of the components on time and Apple saw this as a losing proposition and then GTAT surprised Apple by going bankrupt. Look at the prior quarter’s financial statements GTAT had plenty of cash on hand, but then last quarter, the available cash was severely depleted.

      • TJ says:

        That’s why you negotiate. But honestly, doesn’t anyone else see this as a GTAT senior exec play to make millions on their stock on speculation and expect it to crash down as they walk away? This is why we can’t have nice things…

  2. elder Signin says:

    Hey, give me your money in a contract, let me sell all my stock at a high and then let it all crash cause I over sold. Yep Gnome, you got it right.
    Sadly, in these USAs we do not punish business men for lying, cheating, or stealing. Its just business. :-(

  3. I'm Right You're Wrong says:

    When you make a deal with the devil (Apple), you burn in hell for eternity.

  4. tralalalalalala37 says:

    Sounds like they hired someone from Yale to run the business.

  5. timothyhood says:

    It sounds like GT saw bg $$$ in their eyes and let the thought of goldmine profits cloud their vision of whether the contract terms were reasonable, whether they could deliver on the terms and whether the risk was shouldered equitably between the parties. In simple terms, they signed a crappy deal, and even the most incompetent leadership should have recognized it. Take responsibility for your colossal screw up!

Leave a Reply