Everything You Wanted To Know About Sapphire Glass, But Were Afraid To Ask [Q&A]


The Rumor: Samsung is hard at work trying to copy Apple's Sapphire glass display on the unannounced iPhone 6.The Verdict: This is an early nominee for least surprising rumor of the year  ETNews cites industry sources with inside knowledge on Samsung's meetings with manufactures, but we could've called it as soon we saw the Gold S5 with a fingerprint scanner. Or their Smart Case. Or their Chromebox. Or... you get the point.

The Rumor: Samsung is hard at work trying to copy Apple's Sapphire glass display on the unannounced iPhone 6.

The Verdict: This is an early nominee for least surprising rumor of the year ETNews cites industry sources with inside knowledge on Samsung's meetings with manufactures, but we could've called it as soon we saw the Gold S5 with a fingerprint scanner. Or their Smart Case. Or their Chromebox. Or... you get the point.

Sapphire glass was in the news again today, thanks to a jump in the share price of GT Advanced Technologies Inc. — the company which will reportedly manufacture the iPhone 6’s sapphire display.

With contrasting reports about sapphire’s advantages over Gorilla Glass, along with counter-reports from Gorilla Glass maker Corning, we figured the time was right to break down some of the questions about Apple’s latest wonder-material.

Currently used by Apple only in small quantities in the protective glass over the iPhone 5s camera sensor, and Touch ID home button, analysts predict that worldwide demand for sapphire glass is about to pick up in a big way.

Apple announced late in 2013 that it was planning to open a sapphire glass manufacturing facility in Arizona — employing 700 people, and capable of churning out between 100 million and 200 million iPhone displays each year. GT Advanced Technologies will own and operate the required furnaces and equipment, for what is rumored to be the screens for the forthcoming iPhone 6, but may turn out also to refer to Apple’s iWatch.

To find out more about sapphire glass — including its legendary toughness — Cult of Mac spoke with aerospace company Aero-Gear, who manufacture a sapphire crystal iPhone screen protector of their own. Below is what we learned from our conversation:

How Hard is Sapphire?

Hardness and durability is the main reason for Apple’s interest in sapphire glass. On the hardness scale, the only material tougher than sapphire is diamond. What this means is that it is immensely scratch resistant in a way that no other comparable material is — both in terms of “flaw initiation” (i.e. when it starts to scratch) and toughness (when it cracks). Its fracture toughness is around 4 times greater than that of Gorilla Glass.

To explore sapphire’s durability, the team at Aero-Gear put the glass through its paces, carrying out a series of tests to find the conditions under which it would scratch.

Their findings were impressive.

One test saw Aero-Gear drag a concrete cinderblock over an iPhone featuring a sapphire display. Amazingly, despite taking the entire weight of the block, and having its coarse surface dragged over the phone’s length, no visible damage can be seen.

Is Sapphire Heavier and Thicker Than Gorilla Glass?

From reducing the sizes of bezels on the iPad, to using a stronger glass to make its iPhone screens (meaning that you could have enhanced strength using a thinner piece of glass), Apple is always looking for ways to cut on the size of its products: with each new generation device ideally being thinner and lighter than the one that came before it.

In terms of direct comparisons, this proves problematic for sapphire — particularly when combined with the rumors that the iPhone 6 will feature a larger “phablet” screen. Sapphire is around 67 percent heavier than Gorilla Glass, with a density of 3.98 g/cm3 compared to the 2.54 g/cm3 used for Apple’s existing iOS devices.

In a blog post, Corning also points out that Apple may have difficulty achieving a comparable thinness should they opt to replace Gorilla Glass with sapphire altogether. While it may be true that sapphire glass is typically thicker than Gorilla Glass, Aero-Gear disputes that this is a significant issue: noting that its thinnest Gorilla Glass product carries an overall thickness of .55mm, including the bonding adhesive — compared to a comparative sapphire product, which has a thickness of .6mm (again, with bonding adhesive).The difference between these two is 0.05mm — roughly the equivalent of a human hair.

Concerns about thickness also ignores a recent Apple patent, which describes an alternative way of cutting wafer-thin sapphire pieces using an industrial laser.

Is Sapphire More Expensive Than Gorilla Glass?

Yes, it is. Manufacturing standard glass is a relatively cheap process. Gorilla Glass adds the cost of an additional chemical process to strengthen it further. Sapphire crystals, on the other hand, are made from minerals grown in furnaces. When the resulting material is removed from this, it’s not in the large sheets that glass emerges in, but rather in big blocks called “boules.”

The manufacturer then uses a diamond saw (or a laser, in Apple’s case) to slice the sapphire into the sizes they need for whatever product they are making at the time. The difficulty and slow speed of this process adds cost.

Even producing sapphire in the kind of quantities Apple will need to (especially if it opts to use it for iPhone, iPad or iWatch screens), the cost will still likely be around three to four times that of Gorilla Glass.

What Were Some of the Sapphire Glass Applications Before Apple?

As with the Corning Gorilla Glass currently used by Apple, sapphire crystal isn’t a new material.

The most likely interaction most people have with Sapphire crystal is in the displays used for the majority of high and mid-level watches. While glass was used by watchmakers for many years, sapphire is now used by many manufacturers since this better protects the watch against the elements. (Think about how much more exposed your watch is, compared to your iPhone, on a daily basis.)

Other commonplace uses of sapphire in everyday life include semiconductors and barcode sensors, where the material is again chosen due to its ruggedness.

Sapphire has also found widespread use in is the avionics world, where its ability to withstand extreme high and low temperatures — along with its resistance to damage — makes it a useful tool for the aviation displays in aircraft. Another regular application is in the optic heads of missiles. These missiles are regularly equipped with a combination of infrared, radar, and optical sensors for guidance, and the optic heads need to remain undamaged when the missile is moving through the air, or else being handled on the ground. Sapphire is also used in some iterations of bullet proof glass.

In Conclusion

Incredibly transparent as a material, and much stronger than Gorilla Glass, sapphire represents another way for Apple to differentiate itself from the pack — while also providing its customary high quality. The two main downsides of sapphire relate to both its heaviness and its price point. Through its innovative patents relating to cutting techniques, Apple is likely hoping to negate the former issue by reducing the thickness of its sapphire windows, although the resulting displays may still wind up being heavier than today’s Gorilla Glass screens.

As relates to price, sapphire is certainly more expensive for Apple to produce. Should the company opt to make future generation iPhone screens from sapphire, the cost of production will rise dramatically, although it’s not yet known how much (if any) of this cost Apple would try to absorb to avoid increasing the price point of individual iPhones.

  • dcj001

    “Gorilla Glass product carries an overall thickness of .55mm, including the bonding adhesive — compared to a comparative sapphire product, which has a thickness of .6mm (again, with bonding adhesive).The difference between these two is 0.1mm ”


    • Luke Dormehl

      I guess that career in maths isn’t mine for the taking. Thanks!

  • http://batman-news.com Steven Chaffer

    I, personally, have a thing for weight—regarding my gagets… I don’t mind if my new i6 weighs a little more than a cheap peice of plastic. The heavier it is, the more chance it will stay in my hand rather than slip out like a feather. bring it on!

    • Darrell MacLennan

      I agree with you here.

  • ChanceDM

    Sorry if this is a dumb question, but does toughness against scratching also mean toughness against drops? The latter is what I’m mainly concerned about.

    • Luke Dormehl

      I made sure to ask specifically about that. Yes, it does (or, rather, Sapphire will protect against both). I’ve never had issues with scratching, but seem to develop superhuman clumsy abilities when it comes to dropping my iPhone.

    • David Brown

      Definitely! This is the reason this technology should be pursued. Look to the example of Rolex “CRYSTAL
      Domed, 5 mm-thick scratch-resistant sapphire” That is what they use to protect their watches.

      • John

        Actually, the answer to Chance’s question is no. Scratch resistance is not the same as impact resistance. Some materials do exceptionally well in one area and not so well in the other.

    • John

      In general, no. Scratch resistance and impact resistance are two different qualities. Some materials are good at one and not the other. Sapphire alone is not the best material for impact resistance (per surface area).

  • TJ

    My watch (a mechanical self winding one, with actual gears) has a sapphire glass covering the watch face (Curved no less oooo). I’ve had the watch for almost 4 years. It’s been on my wrist for the majority of the waking moments since I got it and that glass front has hit every surface known to man by now, some at some pretty high rates of speed. There’s not a single flaw on it. Sapphire is amazing.

    • John

      I’ve abused Gorilla Glass devices for a similar length of time, without a single flaw. Gorilla Glass is also amazing.

  • Gary Doan

    Harder than steel. 20 years ago I was extremely hard on watches, especially crystals and after going through $400-$600 watches every year or two, I broke down and bought a Tag stainless steel and sapphire crystal watch. I still find it hard to believe the abuse that watch has taken over the last 18 years and looks like new. The stainless shows wear, that looks like microscopic scratches, that barely noticeable with the eye and the crystal is unscratched. I had slammed the crystal against uneven stone one time, to the point it bruised my arm underneath the watch and not a scratch. A battery every 7 years and never a problem or a scratch.

  • AndroidBot

    Sapphire Glass will still break if dropped?

    • John

      Depends on how it strikes, what imperfections pre-exist, how far it fell, on what kind of surface, etc. Just like with Gorilla Glass, sapphire glass absolutely *can* break if the right conditions are met.

  • https://plus.google.com/u/0/+MichaelDennique1961/posts Michael Dennique

    Yes but is the sapphire glass anti glare proof? I did not see this answered anywhere?

    • Shawn Bissonette

      No, but gorilla glass isn’t eather, its just a special coating they place over it

    • Wendel L

      To give a bit of an idea about glass in general. For watches you either have plastic (scratches almost immediately), Plexy (highly light transmissive and clear (used on older Rolex and others), Mineral (Used by many watch companies) which is very shock resistant though is not really scratch resistant and finally sapphire which is ultra hard. However sapphire has 2 disadvantages: 1.) It shatters easily (depending on angle of impact) and has a very high reflection which is countermeasured by either single AR coating or double AR coating (as used in many Breitling, TAG’s aso…) However that AR coating is of course not as hard as the sapphire it is bonded with and over the years will show scratches depending on use. So a non AR treated sapphire is showing extremely high reflections and would need at least 1 AR coating (best on the inside not facing the elements to protect it) Double AR is the peak of all but see above….You can always identify double AR coating by moving a bit against the light and it gives that wonderful purple/blue ish shine yet you can clearly see the dial no matter what. Also often used in flight instruments or on the instruments in very expensive cars.
      think of sapphire as something extremely hard (only a diamond can touch) but in the same time fragile due to being recalcitrant. So it needs to be slightly thicker to counterforce external impact as it is by nature not flexible. The best impact resitant watch crystal would be plexi glass as it is very flexible and will never shatter upon impact. However scratches easily but can be polished very nicely. Hope that lengthy explanationed helped a bit.

  • Darrell MacLennan

    I see this article mentions the increase in cost of material when using the Sapphire glass. This should be inconsequential in the overall picture since Apple is already making such massive margins on its products.

  • sb65

    Thanks for the post – very educational. And how refreshing to have comments section that stay on topic.

  • http://www.samsunggalaxytalk.com/ Garva Sharma

    Awesome article and ya it is a really hard glass because just see the touch id hardness

  • David Carlson

    Its not sapphire “glass”, its crystal.

    • John

      Yeah, this bugs me, too. But language isn’t owned by the scientists, its used by everyone. (Consider ‘organic’, ‘work’, ‘force’, etc etc). If people want to call a synthetic transparent crystal ‘glass’ they will, and it becomes a legitimate use of the word

  • Barry

    is it tough against dust? scratching or dropping never bothered me since im a careful person, but dust is beyonnd annoying?!